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Survival
today means swimming together
By Don Howell, Woodings Industrial Corporation
Our
Steel Industry has been in a constant state of flux, especially
during the last 10 years. Within the last two (2) years, bankruptcies,
mergers and takeovers have created a new landscape. With the ongoing
industry consolidation, it is not known which facilities will remain
operational until managements are able to evaluate their newly acquired
facilities and provide a plan for them to move forward efficiently.
With these changes, mills and suppliers have to operate in an entirely
new manner - I call it "survival mode". We need each other
in ways we never did before: cooperation is the way to stay ahead.
In order for the Steel Industry to be more cost effective, one of
the most dramatic changes has been in the workforce, which is a
shadow of its former self. Many companies used to have large groups
in management, operations, maintenance and other departments. Many
of these personnel are gone now, while those that remain work longer
hours, sometimes without much experience, and look to outside sources
for assistance. Technology helped us to modernize our facilities
and operate them more efficiently, but we're now lacking much of
the intellectual capital that understood operations and maintenance.
At Woodings, we have a complete understanding of the transition
from the old industry that moved at the pace of a "turtle"
to the new dynamic industry that is changing on a daily basis. That
is why it's so critical that suppliers like Woodings and our peers
work together with mills - our customers. We must swim together
if we expect to make it in this environment. Mill’s needs
have changed dramatically and we need to change how we operate to
accommodate our customers. We can no longer only sell products.
We have to fully understand our customers' businesses and be able
to help them operate more cost effectively. We must work as partners,
not just as vendors. If we do not, I'm afraid that the steel industry’s
total recovery will remain a long way off.
This is the time for cooperation. As a leading supplier, here are
some of the things Woodings Industrial Corporation is doing to hold
up our end of the bargain to help make this new reality happen.
We believe these are steps that all suppliers need to embrace for
our collective benefit.
Embrace change. Start now to deal with the changes in our customers'
operations:
talk, research, learn, then adjust our business accordingly. Give
our staff additional training; make them more flexible, and more
knowledgeable. I know this works because we've proven it. Woodings
is one of the oldest family owned companies providing service to
the steel industry, so it would be easy for us to stick with the
tried and proven ways. Some time ago, we realized that we would
not be here long term if we did not adapt to the new requirements.
We work constantly with customers to understand their needs. We
do not have all the answers, but this close interaction helps us
jointly find solutions to current and potential problems. As a result,
we significantly broadened our product lines, retained excellent
people, and developed new approaches to solving problems.
Increase our focus on service. We must be ready to react immediately
to customer needs with experienced personnel. Whether it's for equipment
maintenance, emergency service, a request for information or some
other requirement, we need to be there when we are called. At Woodings,
we've trained our technical staff and expanded our manufacturing
facilities so that we can provide immediate service from providing
parts for equipment repair, rebuilding and modernizing older equipment,
troubleshooting on site, or helping with equipment installation
and maintenance.
Get the most from our team. As an industry, we've hemorrhaged talent
and stretched the remaining personnel to their limits. People have
been transferred into new roles without sufficient training. Some
customers now lack the people and experience to operate efficiently.
Their suppliers need to be there to assist with support in technical
areas, design, and maintenance. Woodings has stepped into this role
by investing heavily in our personnel and technology, and forming
technology teams consisting of very experienced professionals who
come together to help our customers overcome operational obstacles.
Technology team members and manufacturing personnel work with customers
on plant operating and maintenance practices before upgrading or
providing new equipment. This gives us invaluable experience in
learning how our products react in the "real world". What
we discover is factored into our next generation product design.
Provide quality. Quality is of utmost importance in our products,
people and operations. Customers must believe that our products
will work the way they're supposed to every time and that they'll
always get straight forward, professional advise from our team,
and that we are always working to make things better. Quality is
a Woodings trademark. Our quality program requires inspecting all
components for conformity to drawings and specifications. Finished
equipment is inspected according to a rigid checklist; an appropriate
engineering representative and manufacturing supervisor must sign
off on all tests. We hold our new product lines to the same rigorous
standards as we do the guns and drills for which we are famous.
Keep control. This can be a big step for many companies because
of the potential cost but we look at the components we purchase
and determine if we may be able to develop some of these ourselves
that will perform better in operation. What separates Woodings from
other suppliers is that we are self sufficient - from design, manufacturing,
delivery, installation supervision, startup, and troubleshooting.
For example, we design and manufacture our own hydraulic cylinders
and percussion hammers especially for hot dirty environments. We
do not purchase these from vendors not familiar with these applications
and fit them to our products. By maintaining this level of control,
we are able to control our costs, provide a better product, and
can respond immediately to customer needs.
Woodings has expanded product lines to have one of the most complete
lines of equipment available for Blast Furnaces and Blast Furnace
Stoves. In addition, we have a number of products available for
Coke Ovens, Sinter Plants, Continuous Casters, and Mini Mills.
Let me end by stating that the tough times in our industry demand
a new cooperative approach between suppliers and customers. We're
all in this together ... mills and suppliers must work together
to ensure our mutual survival. Customers must have suppliers they
can trust and receive immediate assistance when required. Suppliers
must be able to assist customers immediately with deliveries of
supplies and experienced technology assistance. Products must be
improved constantly to meet more demanding conditions. Suppliers
must provide a good value for services received and be ready to
supply this service when needed. Customers must have suppliers that
are here for the long term, not here today and gone tomorrow or
suppliers that have a "one of a kind product" that are
looking to take advantage of the market.
Woodings is ready for the challenge!
Woodings is a world wide leader in the manufacture of metals industrial
equipment such as taphole drills, clay guns, tuyere stocks, blast
furnace and stove valves and engineered specialty products for continuous
casters. We are one of the oldest family owned corporations in the
world providing service to the metals industry. In spite of our
age, we are "young at heart".
The
company complements its high quality products with state of the
art, customer centered engineering capabilities: exclusive licensing;
and a focus on customer service.
Our
company philosophy of customer focus was crystallized some years
ago when ourr President Robert Wooding III had a conversation with
one of our customers. The customer reminded him that, "We allow
you to do business with us". Ever since, this philosophy has
been inculcated in all our personnel.
Woodings
has plants at its headquarters in Mars and Harmony, Pennsylvania
along with offices in Detroit, Michigan and Gary, Indiana and Representatives
in many parts of the world.
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